Thursday, September 25, 2025

Tesla redesigning interior door handles likely due to safety concerns

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Franz von Holzhausen, chief designer for Tesla, revealed the company is working on combining its mechanical and electronic interior door handles.

Mr von Holzhausen made the revelation during an appearance on a Bloomberg podcast. He said merging the two units into one “makes a lot of sense”, and would make it more intuitive for passengers to operate during “a panic situation”.

Although he didn’t explicitly state why Tesla was attempting to redesign its interior door handles, an investigation by Bloomberg found a number of people died or were injured after they were unable to open doors after power loss or an accident.

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The US National Highway Traffic Safety Administration (NHTSA) has reportedly received at least 140 complaints when the doors on their Teslas malfunctioned, couldn’t be opened or were stuck.

Last week NHTSA formally opened an investigation into the Model Y’s doors, which according to customers have trapped children inside when the exterior door handles stopped working.

In some instances parents weren’t able to operate the doors, and resorted to breaking windows to gain access.

Under normal circumstances passengers press a button on the door’s arm rest to electronically pop their door open. However, if the 12V battery dies or is disconnected, say in a car crash, passengers need to find and use the mechanical door opener.